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Case study of automation in component insertion process: Prevention of incorrect loading of similar parts, improvement of traceability.

Presenting a collection of case studies! Examples of enhanced traceability through systematization.

We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. Since the insertion process was performed manually, it could not be systematized, leading to delays in identifying defects when they occurred, which sometimes resulted in significant issues. The introduction of "IFS-NX" has helped prevent the incorrect installation of similar products and contributed to the improvement of product quality. Additionally, it has enabled rapid detection and removal of defective parts, significantly enhancing the speed of problem resolution. [Case Overview] ■ Background: Challenges in manual parts management ■ Solution: Strengthening traceability through systematization ■ Effect: Improved traceability and efficiency *For more details, please download the PDF or feel free to contact us.

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Automation case of parts insertion process: Prevention of work stoppage due to parts shortages and improvement of production efficiency.

Presenting a collection of case studies! Examples of improved production efficiency and strengthened management systems through systematization.

We would like to introduce a case study of automation in the insertion process by JUKI Corporation. Due to the lack of coordination between the manual insertion process and parts management process, work stoppage time caused by parts shortages was a challenge. Furthermore, there was uncertainty about how to advance systematization and automation, which hindered efficiency improvements. As a solution, we implemented the M50, JaNets, and the parts management ISM series. By strengthening the coordination between the parts management process and the manual insertion process, work stoppages due to parts shortages were eliminated, leading to improved production efficiency. [Case Overview] ■ Background: Decreased production efficiency due to work stoppage time and human error ■ Solution: Strengthening process coordination through systematization and automation ■ Effect: Enhanced production efficiency and management system *For more details, please download the PDF or feel free to contact us.

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